Suzuki Liana since 2002
1. Operation and maintenance of the car
2. Engine
3. Transmission
3.1. Coupling
3.1.1. General information
3.1.2. Check of a pedal of coupling
3.1.3. Check of working liquid of a hydraulic actuator of coupling
3.1.4. Removal and installation of pipelines and hoses
3.1.5. Removal and installation of the main cylinder of coupling
3.1.6. Dismantling and assembly of the main cylinder of coupling
3.1.7. Removal and installation of the working cylinder of coupling
3.1.8. Dismantling and assembly of the working cylinder of coupling
3.1.9. A coupling casing, the conducted clutch plate, a flywheel and system of switching off of coupling
3.1.10. Check of a casing of coupling, the conducted clutch plate and a flywheel
3.1.11. Removal and installation of system of switching off of coupling
3.2. Mechanical transmission
3.3. Automatic transmission
3.4. Driving mechanism
3.5. Tables
4. Running gear
5. Steering mechanism
6. Brake system
7. Onboard electric equipment
8. Body
9. Schemes of electric equipment
 






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3.1.4. Removal and installation of pipelines and hoses

Fig. 3.5. Tubes and hoses of a hydraulic actuator of coupling: And – for cars with the left arrangement of steering; In – for cars with the left arrangement of steering; 1 – main cylinder; 2 – tube; 3 – hose; 4 – working cylinder; 5 – collar; 6 – coupling hydraulic actuator tube nut; 7 – connecting bolt



Removal
Clear all junctions of hoses and tubes which will be disconnected, and also a tank cover of dust and dirt.

ATTENTION
Do not allow hit of liquid on the painted surface. It can lead to damage of the painted surface.

Pump out liquid the syringe.
Disconnect the pipeline from a hose.

Fig. 3.6. A pipeline detachment from a hose



NOTE
That disconnect a tube 1 from a hose 2, use a cap wrench 4 and a wrench of 3 (fig. 3.6).

Installation
Installation is made as it should be, the return to removal, except for the following.

ATTENTION
Do not allow hit of liquid on the painted surface.
Do not allow dense contact of tubes and hoses with a body or other parts of the car.
For removal of air from the main cylinder, it needs to be removed from a car body.
Establish all collars reliably.


Fig. 3.7. Installation of an E-shaped ring


Establish an E-shaped ring 1, as shown in the figure 3.7.
Moment of an inhaling of a nut of a tube of a hydraulic actuator of coupling (a): 16 N · m.
After installation check a free wheeling of a pedal of coupling and remove air from system.
Check lack of leak of liquid.
Add liquid in a tank to the MAX level.

Check of pipelines and hoses of a hydraulic actuator of coupling

Fig. 3.8. Tube and hose of a hydraulic actuator of coupling


Check a tube 1 and a hose 2 for existence of dents, bends, cracks, dirt and dust. Replace if the result of check is not satisfactory (fig. 3.8).

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3.1.3. Check of working liquid of a hydraulic actuator of coupling
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3.1.5. Removal and installation of the main cylinder of coupling