Suzuki Liana since 2002
1. Operation and maintenance of the car
2. Engine
3. Transmission
3.1. Coupling
3.1.1. General information
3.1.2. Check of a pedal of coupling
3.1.3. Check of working liquid of a hydraulic actuator of coupling
3.1.4. Removal and installation of pipelines and hoses
3.1.5. Removal and installation of the main cylinder of coupling
3.1.6. Dismantling and assembly of the main cylinder of coupling
3.1.7. Removal and installation of the working cylinder of coupling
3.1.8. Dismantling and assembly of the working cylinder of coupling
3.1.9. A coupling casing, the conducted clutch plate, a flywheel and system of switching off of coupling
3.1.10. Check of a casing of coupling, the conducted clutch plate and a flywheel
3.1.11. Removal and installation of system of switching off of coupling
3.2. Mechanical transmission
3.3. Automatic transmission
3.4. Driving mechanism
3.5. Tables
4. Running gear
5. Steering mechanism
6. Brake system
7. Onboard electric equipment
8. Body
9. Schemes of electric equipment
 






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3.1.5. Removal and installation of the main cylinder of coupling

Fig. 3.9. Details of the main cylinder of coupling



Removal
Clear the place around a cover of the tank 7 and pump out liquid the syringe.

ATTENTION
Do not allow hit of liquid on the painted surface.

Take out a pin of a fork 5 and a pin with a head and an opening under the forelock 4.
Disconnect the pipeline 2 from the main cylinder 1 having turned off a nut 6.
Turn off nuts 3 fastenings of the main cylinder.
Remove the main cylinder 1 with laying.

Installation

Fig. 3.10. Inclination of the main cylinder


To remove air from the main cylinder 1, incline it, as shown, and add in it liquid (fig. 3.10).

NOTE
After removal of air from the main cylinder establish a cap in an opening for connection of the pipeline to exclude a possibility of the passage of liquid before connection of the pipeline.


Fig. 3.11. Installation of the main cylinder


Install the main cylinder 1 with new laying 2 in a body and fix by nuts of 3 (fig. 3.11).

NOTE
Do not reuse laying.

Tighten fastening nuts the 3rd nominal force of an inhaling.
Moment of an inhaling of a nut of fastening of the main cylinder of coupling (a): 13 N · m.
Connect the pipeline and tighten a nut the 4th nominal force of an inhaling.
Moment of an inhaling of a nut of a tube of a hydraulic actuator of coupling (b): 16 N · m.
Apply jellied lubricant on a pin and establish it.
Establish a fork pin.
Fill the tank of the main cylinder with brake fluid and check liquid leak.

Fig. 3.12. Removal of air from system of a hydraulic actuator of coupling


After installation remove air from system (fig. 3.12).
Check a free wheeling of a pedal of coupling and the moment of switching off of coupling.

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3.1.4. Removal and installation of pipelines and hoses
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3.1.6. Dismantling and assembly of the main cylinder of coupling