Suzuki Liana since 2002
1. Operation and maintenance of the car
2. Engine
3. Transmission
3.1. Coupling
3.1.1. General information
3.1.2. Check of a pedal of coupling
3.1.3. Check of working liquid of a hydraulic actuator of coupling
3.1.4. Removal and installation of pipelines and hoses
3.1.5. Removal and installation of the main cylinder of coupling
3.1.6. Dismantling and assembly of the main cylinder of coupling
3.1.7. Removal and installation of the working cylinder of coupling
3.1.8. Dismantling and assembly of the working cylinder of coupling
3.1.9. A coupling casing, the conducted clutch plate, a flywheel and system of switching off of coupling
3.1.10. Check of a casing of coupling, the conducted clutch plate and a flywheel
3.1.11. Removal and installation of system of switching off of coupling
3.2. Mechanical transmission
3.3. Automatic transmission
3.4. Driving mechanism
3.5. Tables
4. Running gear
5. Steering mechanism
6. Brake system
7. Onboard electric equipment
8. Body
9. Schemes of electric equipment
 










3-1-8-razborka-i-sborka-rabochego-cilindra-scepleniya.html

3.1.8. Dismantling and assembly of the working cylinder of coupling

Fig. 3.19. Details of the working cylinder of coupling: 1 – protective cover; 2 – pusher; 3 – piston assembled; 4 – returnable spring; 5 – cylinder; 6 – the union for removal of air



Dismantling
Remove a cover and a pusher.

Fig. 3.20. Extraction of the piston


Take out the piston 2 giving compressed air to an opening under a bolt of 1 fastening of a hose, you watch that the piston did not jump out (fig. 3.20).

Assembly

NOTE
Before installation, wash up all details in brake fluid.

Apply brake fluid on the piston in collecting and on cylinder walls.

Fig. 3.21. Installation of the piston


Install the piston assembled 1 in the cylinder. At installation you watch to damaging a ledge of a cuff of the piston 2 (fig. 3.21).
Establish a cover and a pusher.

Check of the working cylinder of coupling
Check all removed details for wear or existence of damages and replace if necessary.

NOTE
Wash up all details in brake fluid.
Do not reuse the piston assembled.

Check cylinder walls for existence of scratches or corrosion.
Replace the cylinder treated to corrosion action. Corrosion can be identified on poles or an excessive roughness.

NOTE
Polishing of walls of the cylinder with the aluminum case abrasive materials and the tool as it is possible to damage walls is not allowed.

Wash out the cylinder in pure brake fluid. Shake the liquid remains after rinsing. Do not use fabric for removal of the remains of liquid as fibers of fabric can remain in the cylinder.

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3.1.7. Removal and installation of the working cylinder of coupling
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3.1.9. A coupling casing, the conducted clutch plate, a flywheel and system of switching off of coupling