Suzuki Liana since 2002
1. Operation and maintenance of the car
2. Engine
3. Transmission
3.1. Coupling
3.1.1. General information
3.1.2. Check of a pedal of coupling
3.1.3. Check of working liquid of a hydraulic actuator of coupling
3.1.4. Removal and installation of pipelines and hoses
3.1.5. Removal and installation of the main cylinder of coupling
3.1.6. Dismantling and assembly of the main cylinder of coupling
3.1.7. Removal and installation of the working cylinder of coupling
3.1.8. Dismantling and assembly of the working cylinder of coupling
3.1.9. A coupling casing, the conducted clutch plate, a flywheel and system of switching off of coupling
3.1.10. Check of a casing of coupling, the conducted clutch plate and a flywheel
3.1.11. Removal and installation of system of switching off of coupling
3.2. Mechanical transmission
3.3. Automatic transmission
3.4. Driving mechanism
3.5. Tables
4. Running gear
5. Steering mechanism
6. Brake system
7. Onboard electric equipment
8. Body
9. Schemes of electric equipment
 






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3.1.7. Removal and installation of the working cylinder of coupling

Removal

ATTENTION
Do not allow hit of liquid on the painted surfaces.

Clear the place around a cover of the tank of the main cylinder and pump out liquid the syringe.
Disconnect a hose 5 from the working cylinder having turned off a connecting bolt 4.

Fig. 3.16. Removal of the working cylinder of coupling


Turn off bolts of fastening of the working cylinder 2 and remove the working cylinder 1 (fig. 3.16).

Installation
For removal of air from the main cylinder, it needs to be removed from the car.

Fig. 3.17. Putting jellied lubricant on a rod tip


Apply a small amount of jellied lubricant on a tip of a rod (fig. 3.17).

NOTE
Do not allow hit of jellied lubricant on a cover.


Fig. 3.18. Installation of the working cylinder of coupling


Install the working cylinder of coupling assembled 1 and tighten bolts of its fastening by the 2nd nominal force of an inhaling (fig. 3.18).
Moment of an inhaling of a bolt of fastening of the worker cylinder (a): 23 Nanometers.
To connect a hose of a hydraulic actuator of coupling 4 and tighten a connecting bolt the 3rd nominal force of an inhaling (fig. 3.18).
Moment of an inhaling of a connecting bolt (b): 23 Nanometers.

NOTE
Do not reuse laying.

To fill the tank of the main cylinder with brake fluid and check leaks.
After installation, remove air from system.
To check a free wheeling of a pedal of coupling and the moment of switching off of coupling.

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3.1.6. Dismantling and assembly of the main cylinder of coupling
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3.1.8. Dismantling and assembly of the working cylinder of coupling