Suzuki Liana since 2002
1. Operation and maintenance of the car
2. Engine
3. Transmission
3.1. Coupling
3.2. Mechanical transmission
3.2.1. General description
3.2.2. Replacement of oil in the mechanical transmission
3.2.3. Replacement of an epiploon from differential
3.2.4. Removal and installation of the lever and cable of gear shifting
3.2.5. Removal and installation of the sensor of speed of the car
3.2.6. Removal and installation of the switch of light of a backing
3.2.7. Removal and installation of a shaft of switching and choice of transfers
3.2.8. Dismantling and assembly of the fifth transfer
3.2.9. Repair of the transmission
3.2.10. Dismantling and assembly of the right case
3.3. Automatic transmission
3.4. Driving mechanism
3.5. Tables
4. Running gear
5. Steering mechanism
6. Brake system
7. Onboard electric equipment
8. Body
9. Schemes of electric equipment
 






3-2-8-razborka-i-sborka-pyatojj-peredachi.html

3.2.8. Dismantling and assembly of the fifth transfer

Dismantling
Turn off 9 bolts and uncover the party of the transmission.

ATTENTION
You watch to deforming a side cover at removal.

Using the special tool, take out a lock ring 1.
Turn off a bolt of a shaft of a fork of gear shifting 2.

Fig. 3.52. Lock ring, shaft of a fork of gear shifting and fork of gear shifting


Take out a fork of gear shifting 3 and a gear wheel of the fifth transfer. Use a stripper if the nave densely sits on vents (fig. 3.52).

Fig. 3.53. Nut of an intermediate shaft and gear wheel of the fifth transfer of the leading shaft


To Raskontrita a nut of an intermediate shaft 2, establish a gear wheel of the fifth transfer of the leading shaft 1 and the device for fixing of shaft, then turn off a nut of an intermediate shaft 2 (fig. 3.53).

Fig. 3.54. Removal of a gear wheel of the fifth transfer of the leading shaft


Remove a gear wheel of the fifth transfer from the leading shaft, the needle bearing and a gear wheel of the fifth transfer from an intermediate shaft 1. The stripper for gear wheels 2 is required if the nave of a gear wheel of the fifth transfer densely sits on vents of an intermediate shaft (fig. 3.54).

Assembly

Fig. 3.55. Inflows of a gear wheel of the fifth transfer of the leading shaft: A – the processed inflow (inside); B – inflow without processing (outside)


Establish a gear wheel of the fifth transfer 1 on an intermediate shaft, the processed inflow of "A" has to be turned inside (fig. 3.55).
Apply gearbox oil on the needle bearing and establish it on the leading shaft.
Establish a gear wheel of the fifth transfer 1 on the leading shaft.
Install the special tool for fixing of a shaft.
Tighten a new nut of an intermediate shaft 2 the nominal force of an inhaling and you zakontrit a nut.
Moment of an inhaling of a nut of an intermediate shaft (a): 100 N · m.

Fig. 3.56. Synchronizer components


Collect the synchronizer of the fifth transfer: plug 1, nave 2, levers of the synchronizer 3 and ring of the synchronizer 4 as follows (fig. 3.56).

Fig. 3.57. Installation of the lever of the synchronizer: A – the party with a facet; B – long inflow


Install synchronizer 1 levers on a nave 2 in the specified situation, as shown in the figure 3.57.

Fig. 3.58. Combination of levers with a flute on a nave



NOTE
Combine a ledge of "A" of levers of the fifth transfer 1 with a flute on a nave of 2 (fig. 3.58).


Fig. 3.59. Installation of a ring of the synchronizer


Establish a synchronizer 1 ring on a nave 2 in the specified direction, as shown in the figure 3.59.

Fig. 3.60. Installation of a fork of switching of the fifth transfer to the plug and nave


Install a fork of switching of the fifth transfer 1 on the plug 3 and a nave 2, and establish them on the leading shaft and a shaft of gear shifting, having combined a tag 4 with the corresponding tag 5 on the leading shaft (fig. 3.60).
Tighten a bolt of a shaft of a fork of gear shifting 2 on which carving part sealant for carvings was applied.
Moment of an inhaling of a bolt of a shaft of a fork of gear shifting (a): 10 N · m.

Fig. 3.61. Installation of a new lock ring on the leading shaft


Using the special tool, establish a new lock ring 1 on the leading shaft 3 in the specified direction, as shown in the drawing (fig. 3.61).

Fig. 3.62. The scheme of putting sealant on the surface of the left case and a side cover


Clear the interfaced surfaces of the left case 2 and a side cover 1, apply sealant on a side cover, as shown in the drawing, the diamer of section of the roller of sealant has to make 1,5 mm, establish a cover with the left case, and then tighten bolts of a side cover the nominal force of an inhaling (fig. 3.62).
Moment of an inhaling of a bolt of a side cover (a): 10 N · m.

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3.2.7. Removal and installation of a shaft of switching and choice of transfers
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3.2.9. Repair of the transmission