Suzuki Liana since 2002
1. Operation and maintenance of the car
2. Engine
3. Transmission
4. Running gear
5. Steering mechanism
5.1. Diagnostics of malfunctions of steering
5.2. Steering repair
5.2.1. Removal and installation of a steering wheel
5.2.2. Removal and installation of a contact spiral and the combined switch
5.2.3. Centering of a contact spiral
5.2.4. Removal and installation of a steering column
5.2.5. Removal and installation of the switch of ignition with the anti-theft device
5.2.6. Removal and installation of the lower shaft of steering
5.2.7. Steering with the amplifier
5.2.8. Check of a free wheeling of a steering wheel
5.2.9. Check of effort on a steering wheel
5.2.10. Check of work of system of stabilization of idling
5.2.11. Check of pressure in a hydraulic system of the amplifier of steering
5.2.12. Check of level of liquid
5.2.13. Procedure of removal of air
5.2.14. Check of a driving belt of the pump of the hydraulic booster of steering on the car
5.2.15. Adjustment of a tension of a driving belt of the pump of the hydraulic booster of steering
5.2.16. Removal and installation of a driving belt of the pump of the hydraulic booster of steering
5.2.17. Removal and installation of a steering rod end of draft
5.2.18. Steering mechanism
5.2.19. Removal and installation of the steering mechanism
5.2.20. Removal and installation of a cover of a draft / lath
5.2.21. Removal and installation of the pump of the hydraulic booster of steering
5.2.22. Dismantling and assembly of the pump of the hydraulic booster of steering
5.2.23. Check of the pump of the hydraulic booster of steering
5.3. Tables
6. Brake system
7. Onboard electric equipment
8. Body
9. Schemes of electric equipment
 






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5.2.22. Dismantling and assembly of the pump of the hydraulic booster of steering

Dismantling
Carefully clear the pump outside.
Establish a pump housing in a vice with aluminum sponges.

Fig. 5.69. Dismantling of the pump of the hydraulic booster of steering


Turn off a connecting bolt of absorption 1, remove the union of absorption 2 and a sealing ring 3 from a pump housing of 4 (fig. 5.69).
Remove pressure sensor in a hydraulic system of steering 5 of a pump housing.
Remove a cap 6, sealing rings 20, a spring 8 and the safety valve (the stream regulator) 9 from a pump housing (fig. 5.69).
Turn off bolts of a cover 7, uncover 10 and a sealing ring 17 a pump housing.
Remove a lock ring 12 from a shaft of the pump (fig. 5.69).
Take out blades 13 of a rotor 14.
Remove a cam ring 15, a rotor 14, a side plate 16 and sealing rings 11 of a pump housing (fig. 5.69).
Take out a pulley 18 of a pump housing.
Remove an epiploon 19 of a pump housing (fig. 5.69).

Assembly
Installation is made as it should be, the return to removal, except for the following.

Fig. 5.70. Installation of a shaft of a pump housing


Apply jellied lubricant on a working edge of an epiploon 1. Apply liquid for hydraulic systems on the surfaces of friction of a shaft 2, and then establish a shaft in a pump housing (fig. 5.70).

Fig. 5.71. Sealing rings


Apply liquid for hydraulic systems on sealing rings 1 and install them in the case (fig. 5.71).
Establish a side plate 1 in a pump housing (fig. 5.71).

Fig. 5.72. Installation of a side plate



NOTE
Accurately combine adjusting pins on a side plate 1 with an opening 2, as shown in the figure 5.72.


Fig. 5.73. Installation of a rotor on a pump shaft


Apply liquid for hydraulic systems on the surfaces of friction of a rotor of 1 (fig. 5.73).
Establish a rotor on a shaft so that the point 3 at an end face of a rotor was turned (fig. 5.73) up.
Establish a new lock ring 2 on a shaft (fig. 5.73).

NOTE
Never reuse the removed lock ring.

Fig. 5.74. Installation of a cam ring in a pump housing


Apply liquid for hydraulic systems on the surfaces of friction of a cam ring of 1 (fig. 5.74).
Install a cam ring in the case. A conic part of a ring 1 has to be turned to a side plate of 2 (fig. 5.74).


Fig. 5.75. Installation of blades of a rotor


Apply liquid for hydraulic systems on blades 2 (fig. 5.75).
Install blades (12 pieces) 2 in a rotor of 1 (fig. 5.75).

Fig. 5.76. Installation of a sealing ring in a pump housing


Apply liquid for hydraulic systems on a sealing ring of 1 (fig. 5.76).
Install a sealing ring 1 in the case (fig. 5.76).
Apply liquid for hydraulic systems on the surfaces of friction of a cover of the pump and a rotor.

Fig. 5.77. Installation of a cover of the pump


Combine adjusting pins 1 with openings in a cover 2, as shown in the figure 5.77, then install a pump cover on the case.
Gradually tighten pump cover bolts the nominal force of an inhaling.

Fig. 5.78. Bolts of fastening of a cover of the pump



NOTE
After installation of a cover of the pump 1 check a hand ease of rotation of a shaft (fig. 5.78).

Moment of an inhaling of bolts of a cover of the pump (a): 28 N · m.
Apply liquid for hydraulic systems on a sealing ring of the switch.

Fig. 5.79. Installation of the sensor of pressure in a pump housing


Install the sensor of pressure 1 in the case (fig. 5.79).
Moment of an inhaling of the sensor of pressure (b): 28 N · m.
Apply liquid for hydraulic systems on the safety valve (the stream regulator).
Install the safety valve (the stream regulator) in a pump housing.
Establish a spring.
Apply liquid for hydraulic systems on sealing rings of a cap.
Establish sealing rings on a cap.

Fig. 5.80. Installation of a cap


Tighten a cap 1 nominal force of an inhaling (fig. 5.80).
Moment of an inhaling of a cap (c): 60 N · m.
Apply liquid for hydraulic systems on a sealing ring of the union of absorption.

Fig. 5.81. Installation of a sealing ring on the absorption union


Install a sealing ring 2 on the union of absorption of 1 (fig. 5.81).

Fig. 5.82. Installation of the union of absorption


Install the union of absorption 1 in the case, as shown in the drawing, then tighten a bolt of the union of absorption by the nominal force of an inhaling (fig. 5.82).
Moment of an inhaling of bolts of the union of absorption (d): 12 N · m.

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5.2.21. Removal and installation of the pump of the hydraulic booster of steering
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5.2.23. Check of the pump of the hydraulic booster of steering