Suzuki Liana since 2002
1. Operation and maintenance of the car
2. Engine
2.1. Preliminary checks
2.2. Mechanical part of engines
2.2.1. General description of the engine
2.2.2. Removal and installation of the filtering element of the air filter
2.2.3. Adjustment of a cable of the drive of a butterfly valve
2.2.4. Removal and installation of a throttle branch pipe
2.2.5. Dismantling and assembly of a throttle branch pipe
2.2.6. Cleaning of a throttle branch pipe
2.2.7. Removal and installation of a throttle branch pipe and inlet collector
2.2.8. Removal and installation of a cover of a head of the block of cylinders
2.2.9. Removal and installation of the power unit
2.2.10. Removal and installation of a cover of a chain of the drive of the mechanism of gas distribution
2.2.11. Cleaning and check of a cover of a chain of the drive of the mechanism of gas distribution
2.2.12. Removal and installation of a chain of the drive of the mechanism of gas distribution and natyazhitel of a chain
2.2.13. Check of a chain of the drive of the mechanism of gas distribution and natyazhitel of a chain
2.2.14. Removal and installation of a cam-shaft, pusher of the valve and adjusting laying
2.2.15. Check of a cam-shaft, pusher of the valve and adjusting laying
2.2.16. Dismantling and assembly of a head of the block of cylinders
2.2.17. Check of valves and the directing plugs of valves
2.2.18. Check of a head of the block of cylinders
2.2.19. Check of a valvate spring
2.2.20. Removal and installation of pistons, piston rings and rods
2.2.21. Dismantling and assembly of pistons, piston rings, rods and cylinders
2.2.22. Check of cylinders, pistons and piston rings
2.2.23. Check of piston fingers and rods
2.2.24. Check of conrod necks and conrod bearings
2.2.25. Removal and installation of radical bearings, bent shaft and block of cylinders
2.2.26. Check of a bent shaft
2.2.27. Check of radical bearings
2.3. Engine cooling system
2.4. Engine lubrication system
2.5. Fuel system
2.6. System of ignition
2.7. System of release
2.8. The engine and system of decrease in toxicity of the fulfilled gases (M13 and M16 engines)
2.9. Tables
3. Transmission
4. Running gear
5. Steering mechanism
6. Brake system
7. Onboard electric equipment
8. Body
9. Schemes of electric equipment
 






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2.2.7. Removal and installation of a throttle branch pipe and inlet collector

Fig. 2.44. Details of a throttle branch pipe and inlet collector: 1 – inlet collector; 2 – laying of an inlet collector; 3 – throttle branch pipe; 4 – laying; 5 – a tube of recirculation of the fulfilled gases; 6 – the sensor of absolute pressure in an inlet collector; 7 – valve of a purge of the filter of system of catching of vapors of gasoline; 8 – sensor of provision of a butterfly valve; 9 – idling regulator; 10 – fuel supply pipe; 11 – element of rigidity of an inlet collector; 12 – nut of fastening of an inlet collector; 13 – bolt of fastening of an inlet collector (short); 14 – bolt of fastening of an inlet collector (long); 15 – laying of a tube of system of recirculation of the fulfilled gases; 16 – sealing ring; 17 – the condensing ring; 18 – block of a fuel nozzle; 19 – laying; 20 – bolt of fastening of a pipe of supply of fuel



Removal
Dump pressure of fuel it agrees.
Disconnect a wire from a negative conclusion of the rechargeable battery.
Merge liquid from the cooling system.

Fig. 2.45. Output hoses


Remove output hoses of the air filter No. 1 and No. 2 (fig. 2.45).
Disconnect the following electric wires:
– regulator of idling 1;
– sensor of provision of a butterfly valve 2;
– valve of a purge of the filter of system of catching of vapors of gasoline 3;
– pressure sensor in an inlet collector 4;
– sockets of plaits of wires of fuel nozzles 5;

Fig. 2.46. Sockets and sensors of system of an admission



– a weight conclusion from an inlet collector;
– all collars of fastening of plaits of wires.
Disconnect a cable of the drive of a butterfly valve from a throttle branch pipe and remove its arm from an inlet collector.
Disconnect the following hoses:
– a hose of the amplifier of brakes 1 from an inlet collector;
– a hose 2 from the valve of ventilation of a case;
– a hose 3 from the valve of a purge of the filter of system of catching of vapors of gasoline;
– hoses of the cooling system 4 from a throttle branch pipe and the case of the thermostat;
– a vacuum hose of the regulator of pressure of fuel from an inlet collector;
– a hose of supply of fuel and a returnable hose from each tube.
Remove a fuel stage with fuel nozzles from a head of the block of cylinders.
Disconnect a tube of system of recirculation of the fulfilled gases 5 from the valve of recirculation of the fulfilled gases.

Fig. 2.47. The dismantled components of system of an admission



Remove the amplifier of an inlet collector 1.

Fig. 2.48. Amplifier of an inlet collector 1


Remove an inlet collector 1 with a throttle branch pipe 2 and a tube of system of recirculation of the fulfilled gases 3 from a head of the block of cylinders, and then laying of a collector (fig. 2.48).

Installation
Installation is made as it should be, the return to removal, except for the following.
Use new laying of an inlet collector and laying of a tube of system of recirculation of the fulfilled gases.

Fig. 2.49. Nuts of fastening of an inlet collector


Tighten bolts 1 and nuts the 2nd nominal force of an inhaling (fig. 2.49).
Moment of an inhaling of a bolt and nut of an inlet collector (a): 25 N · m.
Make sure that all parts removed when dismantling are established into place.
Establish all necessary details which were not established yet.
Adjust a gap in the drive of a butterfly valve.
Fill the cooling system.
After completion of installation, turn the ignition switch in position of ON, but do not start the engine, and be convinced of lack of leak of fuel.
At the end start the engine and be convinced of lack of leak of cooling liquid.

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2.2.6. Cleaning of a throttle branch pipe
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2.2.8. Removal and installation of a cover of a head of the block of cylinders